Monel K500 Bar for High-Strength Aerospace Fastener Components
Our Monel K500 bar is a total game-changer for high-strength aerospace fastener components, built to tackle the toughest conditions in aircraft and spacecraft systems. This nickel-copper alloy, with about 65% nickel, 30% copper, and a boost from aluminum and titanium, is our go-to for applications where strength, corrosion resistance, and reliability are non-negotiable. Whether it’s bolts, structural supports, or other fastener components for commercial jets, military planes, or even spacecraft, this bar keeps things locked in tight.
What makes Monel K500 bar stand out is its incredible mechanical strength and hardness, thanks to the aluminum and titanium additions. It’s perfect for fasteners that need to withstand intense vibrations, high stress, and fatigue during flight operations. Plus, it’s corrosion-resistant, shrugging off saltwater, humidity, and acidic environments, which is a big deal for aircraft operating in coastal regions or harsh weather conditions.
This bar’s versatility is a major win. It’s stable up to 650°C, which is ideal for fastener components near hot engine zones or high-performance systems. Its moderate electrical conductivity (~3-4% IACS) is handy for applications with electrical integration, and its high fatigue resistance ensures it keeps performing under constant stress. From passenger planes to space exploration vehicles, Monel K500 delivers unmatched reliability.
We love how workable this bar is, even with its extra toughness. You can machine, cut, or forge it into whatever your fastener design needs—think precision bolts or custom supports. Need a specific diameter, length, or finish? We can tailor it to fit your specs, keeping your production smooth and your components top-notch.
Comparison Parameters Table
Parameter | Monel K500 Bar | Monel 400 Bar | Stainless Steel 17-7 PH Bar | Titanium Alloy Bar |
---|---|---|---|---|
Corrosion Resistance | Very good (seawater, acids) | Excellent, slightly better than K500 | Good, less effective in chloride | Excellent, strong in most environments |
Electrical Conductivity | Moderate (~3-4% IACS) | Moderate (~3-4% IACS) | Low (~2% IACS) | Low (~1% IACS) |
Thermal Stability | High (up to 650°C) | High (up to 550°C) | High (up to 480°C) | High (up to 600°C) |
Mechanical Strength | Excellent, high hardness | Good, high ductility | Very high, precipitation-hardened | High, lighter but slightly less strong |
Formability | Good, slightly harder to machine | Excellent, easy to machine and weld | Moderate, harder to machine | Moderate, requires special handling |
Cost | Higher, due to added processing | High, less than K500 | Moderate, lower than Monel | High, comparable to K500 |
Typical Applications | Aerospace fasteners, structural supports | Marine supports, chemical linings | Aerospace fittings, springs | Aerospace structures, marine parts |
Durability | Long lifespan, high fatigue resistance | Very long, slightly better corrosion | Long, varies in corrosive settings | Long, excellent in specific conditions |
The aerospace industry’s all about materials that are strong, lightweight, and sustainable, and Monel K500 bar checks every box. It’s recyclable, which is awesome for eco-friendly projects, and its long lifespan means less waste from replacements. With global air travel, defense, and space exploration sectors booming—think next-gen aircraft, urban air mobility, and lunar missions—demand for high-performance materials like Monel K500 is skyrocketing. Its durability supports the trend toward low-maintenance, fuel-efficient aerospace designs.
Parameter:
Item | Ni | Cu | Fe | Mn | C | Si | S |
Monel 400 | ≥63 | 28-34 | ≤2.5 | ≤2 | ≤0.3 | ≤0.5 | ≤0.025 |
Item | Ni | Cu | Al | Ti | Fe | Mn | S | C | Si |
Monel K500 | ≥63 | 27-33 | 2.3-3.15 | 0.35-0.85 | ≤2 | ≤1.5 | ≤0.01 | ≤0.25 | ≤0.5 |
Item | Density | Melting point | Tensile Strength | Yield Strength | Elongation | HB |
Monel 400 | 8.83 g/cm3 | 1300-1390℃ | 480 | 170 | 35% | ≥331 |
Item | Density | Melting point | Tensile Strength | Yield Strength | Elongation |
Monel K500 | 8.05 g/cm3 | 1288-1343℃ | 1100 | 790 | 20% |
Monel 400 | Bar / Rod | Forging | Pipe | Sheet / Strip | Welding Wire |
Standard | ASTM B164 | ASTM B564 | ASTM B165 | ASTM B127 | ErNiCu-7 |
Monel K500 | Bar/Rod | Forging | Pipe | Sheet/Strip | Welding Wire |
Standard | ASTM B864 | AMS4676 | ASTM B865 | ASTM B564 | ErNiCu-7 |
For more details, pls directly contact us.
Our Monel K500 bar sets the standard because we’re all about quality, customization, and customer success. We offer a wide range of diameters, lengths, and finishes, with fast delivery for both small and large orders. Our team dives into your project, optimizing the bar for your aerospace fastener components to ensure maximum strength and corrosion resistance. We keep pricing competitive, especially for bulk orders, without cutting corners on quality. Our sustainable production process uses recyclable materials, aligning with green aerospace trends. Plus, our hands-on support means you’re always covered—whether it’s technical guidance or a custom solution, we make it happen.
Compared to other materials, our Monel K500 bar is a standout. Monel 400 is great for corrosion resistance but lacks K500’s strength for high-stress fastener applications. Stainless steel 17-7 PH is tough but struggles with chloride corrosion, unlike K500. Titanium alloys are lightweight but pricier and less fatigue-resistant in some cases. Our bar is the ultimate choice for high-strength aerospace fastener components.
We craft our Monel K500 bar to meet strict standards like ISO 9001, ensuring quality you can trust every time. Whether you’re building bolts for commercial jets or supports for spacecraft, this bar’s ready to perform. Got a unique spec in mind? Let us know, and we’ll make it happen.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQs:
What is Monel K500 bar made of?
It’s a nickel-copper alloy with about 65% nickel, 30% copper, plus aluminum and titanium for high strength and hardness.What are the main uses for Monel K500 bar in aerospace?
It’s used for high-strength fastener components, bolts, and structural supports in aircraft and spacecraft.How does Monel K500 bar perform in aerospace conditions?
It’s a beast, resisting corrosion and delivering top-notch strength under extreme heat, vibration, and stress.Can Monel K500 bar handle high temperatures?
Yep, it’s stable up to 650°C, perfect for aerospace fastener components in high-heat environments.Is Monel K500 bar cost-effective?
It’s pricier than Monel 400, but its strength and durability in aerospace make it a smart long-term choice.How does Monel K500 bar compare to Monel 400 bar?
K500 offers higher strength and hardness, while Monel 400 has slightly better corrosion resistance but less mechanical toughness.Can Monel K500 bar be customized?
Totally! We can adjust diameter, length, or finish to meet your specific fastener component needs.Is Monel K500 bar environmentally friendly?
It’s recyclable, supporting green practices, and its long lifespan reduces waste from replacements.