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  • Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings
  • Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings
  • Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Our Monel 400 strip is a tough-as-nails solution for acid-resistant petrochemical reactor linings, built to handle the harshest chemical environments without flinching. This nickel-copper alloy, with about 67% nickel, 30% copper, and a touch of iron and manganese, is our go-to for applications where corrosion resistance and reliability are critical. Whether it’s linings, cladding, or sealing components for reactors, this strip keeps your systems running smoothly.

For more details, pls directly contact us.

What makes Monel 400 strip stand out is its incredible ability to resist corrosion from acids like sulfuric, hydrochloric, and hydrofluoric, as well as alkalis and salts. It’s perfect for petrochemical reactors, where equipment needs to withstand brutal chemical conditions. This strip fights off pitting and stress corrosion cracking, ensuring your linings stay intact, keeping leaks at bay and operations on point.

This strip’s versatility is a big win. It’s stable up to 550°C, which is great for reactors with moderate heat, like those in refining or chemical synthesis. Its moderate electrical conductivity (~3-4% IACS) is handy for systems with electrical integration, and its high ductility means it can handle mechanical stress without cracking. From petrochemical refineries to specialty chemical plants, Monel 400 delivers.

We love how easy this strip is to work with. Its excellent formability makes it a breeze to stamp, bend, or shape into whatever your reactor lining design needs—think precision cladding or complex sealing components. Need a custom width, thickness, or finish? We can tailor it to fit your specs, ensuring smooth fabrication and keeping your project on track.

Comparison Parameters Table

Parameter

Monel 400 Strip

Monel K-500 Strip

Stainless Steel 316 Strip

Hastelloy C-276 Strip

Corrosion Resistance

Excellent (acids, alkalis, seawater)

Very good, slightly less than 400

Good, weaker in certain acids

Excellent, strong in acids/seawater

Electrical Conductivity

Moderate (~3-4% IACS)

Moderate (~3-4% IACS)

Low (~2% IACS)

Low (~1.5% IACS)

Thermal Stability

High (up to 550°C)

High (up to 650°C)

High (up to 870°C)

High (up to 1093°C)

Mechanical Strength

Good, high ductility

Excellent, higher strength and hardness

Very high, less ductile

High, slightly less than K-500

Formability

Excellent, easy to shape and stamp

Good, slightly harder to form

Moderate, harder to stamp

Moderate, requires special handling

Cost

High, due to nickel content

Higher than 400, due to processing

Moderate, lower than Monel

High, comparable to K-500

Typical Applications

Petrochemical reactor linings, gaskets

Offshore valve seals, springs

Chemical piping, marine fittings

Chemical processing, subsea parts

Durability

Very long lifespan, low maintenance

Long, slightly less in corrosive settings

Long, varies in acidic environments

Long, excellent in extreme conditions

The petrochemical industry’s pushing for materials that are durable, efficient, and sustainable, and Monel 400 strip checks every box. It’s recyclable, which is awesome for eco-friendly projects, and its long lifespan means less waste from replacements. With global demand for petrochemicals growing—think fuels, plastics, and green chemicals—Monel 400’s acid resistance is more critical than ever. Its low maintenance also aligns with the trend toward cost-effective, sustainable operations.

Parameter:

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Item

Ni

Cu

Fe

Mn

C

Si

S

Monel 400

≥63

28-34

≤2.5

≤2

≤0.3

≤0.5

≤0.025

Item

Ni

Cu

Al

Ti

Fe

Mn

S

C

Si

Monel K500

≥63

27-33

2.3-3.15

0.35-0.85

≤2

≤1.5

≤0.01

≤0.25

≤0.5

Item

Density

Melting point

Tensile Strength

Yield Strength

Elongation

HB

Monel 400

8.83 g/cm3

1300-1390℃

480

170

35%

≥331

Item

Density

Melting point

Tensile Strength

Yield Strength

Elongation

Monel K500

8.05 g/cm3

1288-1343℃

1100

790

20%

Monel 400

Bar / Rod

Forging

Pipe

Sheet / Strip

Welding Wire

Standard

ASTM B164

ASTM B564

ASTM B165

ASTM B127

ErNiCu-7

Monel K500

Bar/Rod

Forging

Pipe

Sheet/Strip

Welding Wire

Standard

ASTM B864

AMS4676

ASTM B865

ASTM B564

ErNiCu-7

For more details, pls directly contact us.

Our Monel 400 strip sets the standard because we’re all about quality, customization, and customer success. We offer a wide range of widths, thicknesses, and finishes, with fast delivery for both small and large orders. Our team dives into your project, optimizing the strip for your petrochemical reactor linings to ensure maximum corrosion resistance and reliability. We keep pricing competitive, especially for bulk orders, without skimping on quality. Our sustainable production process uses recyclable materials, aligning with green industry trends. Plus, our hands-on support means you’re always covered—whether it’s technical advice or a custom solution, we make it happen.

Compared to other materials, our Monel 400 strip is a clear winner. Monel K-500 is stronger but slightly less corrosion-resistant in acidic environments, making 400 the better pick for reactor linings. Stainless steel 316 is tough but struggles with certain acids and chlorides, unlike Monel 400. Hastelloy C-276 is great for extreme conditions but pricier and less ductile. Our strip is the go-to for acid-resistant petrochemical reactor linings.

We craft our Monel 400 strip to meet strict standards like ISO 9001, ensuring quality you can trust every time. Whether you’re building linings for a refinery or sealing components for a chemical reactor, this strip’s ready to perform. Got a unique spec in mind? Let us know, and we’ll make it happen.

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. 

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

Client Visits

Building Stronger Partnerships

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings

We support all kinds of testing:

Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings


Monel 400 Strip for Acid-Resistant Petrochemical Reactor Linings


FAQs:

  1. What is Monel 400 strip made of?
    It’s a nickel-copper alloy with about 67% nickel, 30% copper, plus small amounts of iron and manganese for corrosion resistance and strength.

  2. What are the main uses for Monel 400 strip in petrochemical reactors?
    It’s used for linings, cladding, and sealing components in reactors handling corrosive acids and chemicals.

  3. How does Monel 400 strip perform in acidic environments?
    It’s a champ, resisting corrosion from acids like sulfuric and hydrochloric, plus alkalis, in harsh petrochemical settings.

  4. Can Monel 400 strip handle high temperatures?
    Yep, it’s stable up to 550°C, perfect for petrochemical reactor linings in moderate-heat conditions.

  5. Is Monel 400 strip cost-effective?
    It’s pricier than stainless steel, but its durability and low maintenance in acidic environments make it a smart choice.

  6. How does Monel 400 strip compare to Monel K-500 strip?
    Monel 400 has better corrosion resistance in acids, while K-500 offers higher strength but slightly less corrosion resistance.

  7. Can Monel 400 strip be customized?
    Totally! We can adjust width, thickness, or finish to meet your specific reactor lining needs.

  8. Is Monel 400 strip environmentally friendly?
    It’s recyclable, supporting green practices, and its long lifespan reduces waste from replacements.


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