Monel 400 Plate for Acid-Resistant Petrochemical Storage Tanks
Our Monel 400 plate is a rock-solid solution for acid-resistant petrochemical storage tanks, built to handle the nastiest chemical environments without breaking a sweat. This nickel-copper alloy, with about 67% nickel, 30% copper, and a touch of iron and manganese, is our go-to for applications where corrosion resistance and reliability are critical. Whether it’s tank linings, cladding, or structural components, this plate keeps your storage systems safe and leak-free.
What makes Monel 400 plate stand out is its incredible ability to resist corrosion from acids like sulfuric, hydrochloric, and hydrofluoric, as well as alkalis and salts. It’s perfect for petrochemical storage tanks, where equipment needs to withstand brutal conditions without degrading. This plate fights off pitting and stress corrosion cracking, ensuring your tanks stay intact, keeping your operations running smoothly.
This plate’s versatility is a big win. It’s stable up to 550°C, which is great for storage tanks exposed to moderate heat, like those holding hot chemicals or in warm climates. Its moderate electrical conductivity (~3-4% IACS) is handy for systems with electrical integration, and its high ductility means it can handle mechanical stress without cracking. From refineries to chemical plants, Monel 400 delivers.
We love how easy this plate is to work with. Its excellent formability makes it a breeze to cut, weld, or shape into whatever your tank design needs—think large linings or custom structural panels. Need a specific thickness, size, or finish? We can tailor it to fit your specs, ensuring smooth fabrication and keeping your project on track.
Comparison Parameters Table
Parameter | Monel 400 Plate | Monel K-500 Plate | Stainless Steel 316 Plate | Hastelloy C-276 Plate |
---|---|---|---|---|
Corrosion Resistance | Excellent (acids, alkalis, seawater) | Very good, slightly less than 400 | Good, weaker in certain acids | Excellent, strong in acids/seawater |
Electrical Conductivity | Moderate (~3-4% IACS) | Moderate (~3-4% IACS) | Low (~2% IACS) | Low (~1.5% IACS) |
Thermal Stability | High (up to 550°C) | High (up to 650°C) | High (up to 870°C) | High (up to 1093°C) |
Mechanical Strength | Good, high ductility | Excellent, higher strength and hardness | Very high, less ductile | High, slightly less than K-500 |
Formability | Excellent, easy to cut and weld | Good, slightly harder to form | Moderate, harder to weld | Moderate, requires special handling |
Cost | High, due to nickel content | Higher than 400, due to processing | Moderate, lower than Monel | High, comparable to K-500 |
Typical Applications | Petrochemical storage tanks, linings | Offshore decking, valve components | Chemical piping, marine fittings | Chemical processing, subsea parts |
Durability | Very long lifespan, low maintenance | Long, slightly less in corrosive settings | Long, varies in acidic environments | Long, excellent in extreme conditions |
The petrochemical industry’s all about materials that are durable, efficient, and sustainable, and Monel 400 plate checks every box. It’s recyclable, which is awesome for eco-friendly projects, and its long lifespan means less waste from replacements. With global demand for petrochemicals growing—think fuels, plastics, and green chemicals—Monel 400’s acid resistance is more critical than ever. Its low maintenance aligns with the trend toward cost-effective, sustainable operations.
Parameter:
Item | Ni | Cu | Fe | Mn | C | Si | S |
Monel 400 | ≥63 | 28-34 | ≤2.5 | ≤2 | ≤0.3 | ≤0.5 | ≤0.025 |
Item | Ni | Cu | Al | Ti | Fe | Mn | S | C | Si |
Monel K500 | ≥63 | 27-33 | 2.3-3.15 | 0.35-0.85 | ≤2 | ≤1.5 | ≤0.01 | ≤0.25 | ≤0.5 |
Item | Density | Melting point | Tensile Strength | Yield Strength | Elongation | HB |
Monel 400 | 8.83 g/cm3 | 1300-1390℃ | 480 | 170 | 35% | ≥331 |
Item | Density | Melting point | Tensile Strength | Yield Strength | Elongation |
Monel K500 | 8.05 g/cm3 | 1288-1343℃ | 1100 | 790 | 20% |
Monel 400 | Bar / Rod | Forging | Pipe | Sheet / Strip | Welding Wire |
Standard | ASTM B164 | ASTM B564 | ASTM B165 | ASTM B127 | ErNiCu-7 |
Monel K500 | Bar/Rod | Forging | Pipe | Sheet/Strip | Welding Wire |
Standard | ASTM B864 | AMS4676 | ASTM B865 | ASTM B564 | ErNiCu-7 |
For more details, pls directly contact us.
Our Monel 400 plate sets the standard because we’re all about quality, customization, and customer success. We offer a wide range of thicknesses, sizes, and finishes, with fast delivery for both small and large orders. Our team dives into your project, optimizing the plate for your petrochemical storage tanks to ensure maximum corrosion resistance and reliability. We keep pricing competitive, especially for bulk orders, without skimping on quality. Our sustainable production process uses recyclable materials, aligning with green industry trends. Plus, our hands-on support means you’re always covered—whether it’s technical advice or a custom solution, we make it happen.
Compared to other materials, our Monel 400 plate is a clear winner. Monel K-500 is stronger but slightly less corrosion-resistant in acidic environments, making 400 the better pick for storage tanks. Stainless steel 316 is tough but struggles with certain acids and chlorides, unlike Monel 400. Hastelloy C-276 is great for extreme conditions but pricier and less ductile. Our plate is the go-to for acid-resistant petrochemical storage tank fabrication.
We craft our Monel 400 plate to meet strict standards like ISO 9001, ensuring quality you can trust every time. Whether you’re building linings for a refinery or cladding for a chemical storage tank, this plate’s ready to perform. Got a unique spec in mind? Let us know, and we’ll make it happen.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQs:
What is Monel 400 plate made of?
It’s a nickel-copper alloy with about 67% nickel, 30% copper, plus small amounts of iron and manganese for corrosion resistance and strength.What are the main uses for Monel 400 plate in petrochemical storage tanks?
It’s used for tank linings, cladding, and structural components in tanks storing corrosive acids and chemicals.How does Monel 400 plate perform in acidic environments?
It’s a champ, resisting corrosion from acids like sulfuric and hydrochloric, plus alkalis, in harsh petrochemical conditions.Can Monel 400 plate handle high temperatures?
Yep, it’s stable up to 550°C, perfect for petrochemical storage tanks in moderate-heat settings.Is Monel 400 plate cost-effective?
It’s pricier than stainless steel, but its durability and low maintenance in acidic environments make it a smart choice.How does Monel 400 plate compare to Monel K-500 plate?
Monel 400 has better corrosion resistance in acids, while K-500 offers higher strength but slightly less corrosion resistance.Can Monel 400 plate be customized?
Totally! We can adjust thickness, size, or finish to meet your specific storage tank needs.Is Monel 400 plate environmentally friendly?
It’s recyclable, supporting green practices, and its long lifespan reduces waste from replacements.