Monel 400 Plate for Marine Heat Exchanger Baffle Plates
Our Monel 400 plate is a rock-solid choice for marine heat exchanger baffle plates, built to handle the brutal saltwater environment without missing a beat. This nickel-copper alloy, with about 67% nickel, 30% copper, and a touch of iron and manganese, is our top pick for applications where corrosion resistance and reliable heat transfer are critical. Whether it’s baffle plates, tube sheets, or structural components in marine heat exchangers, this plate keeps your systems efficient and durable.
What makes Monel 400 plate stand out is its incredible ability to resist seawater corrosion. High-flow saltwater or stagnant coastal waters? No problem. It’s perfect for baffle plates, fighting off pitting and stress corrosion cracking to ensure long-lasting performance with minimal maintenance. This plate keeps your heat exchangers running smoothly, delivering top-notch thermal efficiency in harsh marine conditions.
This plate’s versatility is a big win. It’s stable up to 550°C, which is plenty for marine heat exchangers operating at moderate temperatures, like those in ship engines or coastal power plants. Its moderate electrical conductivity (~3-4% IACS) is handy for systems with electrical integration, and its high ductility means it can handle mechanical stress without cracking. From commercial vessels to offshore platforms, Monel 400 delivers.
We love how easy this plate is to work with. Its excellent formability makes it a breeze to cut, weld, or shape into whatever your baffle plate design needs—think precision baffles or robust tube sheets. Need a specific thickness, size, or finish? We can tailor it to fit your specs, ensuring smooth fabrication and keeping your project on track.
Comparison Parameters Table
Parameter | Monel 400 Plate | Monel K-500 Plate | Stainless Steel 316 Plate | Pure Copper Plate |
---|---|---|---|---|
Corrosion Resistance | Excellent (seawater, acids, alkalis) | Very good, slightly less than 400 | Good, less effective in chloride | Poor in marine environments |
Electrical Conductivity | Moderate (~3-4% IACS) | Moderate (~3-4% IACS) | Low (~2% IACS) | Excellent (~100% IACS) |
Thermal Stability | High (up to 550°C) | High (up to 650°C) | High (up to 870°C) | Moderate, softens at high temps |
Mechanical Strength | Good, high ductility | Excellent, higher strength and hardness | Very high, less ductile | Low, highly malleable |
Formability | Excellent, easy to cut and weld | Good, slightly harder to form | Moderate, harder to weld | Excellent, very workable |
Cost | High, due to nickel content | Higher than 400, due to processing | Moderate, lower than Monel | Low |
Typical Applications | Marine heat exchanger baffle plates | Offshore decking, valve components | Marine fittings, chemical linings | Electrical conductors, decorative parts |
Durability | Very long lifespan, low maintenance | Long, slightly less in corrosive settings | Long, varies in seawater | Shorter in corrosive settings |
The marine industry’s all about materials that are corrosion-resistant, efficient, and sustainable, and Monel 400 plate checks every box. It’s recyclable, which is great for eco-friendly projects, and its long lifespan means less waste from replacements. With global shipping, offshore wind, and desalination industries growing, demand for durable materials like Monel 400 is soaring. Its low maintenance aligns with the trend toward cost-effective, green marine solutions, especially for heat exchanger systems.
Parameter:
Item | Ni | Cu | Fe | Mn | C | Si | S |
Monel 400 | ≥63 | 28-34 | ≤2.5 | ≤2 | ≤0.3 | ≤0.5 | ≤0.025 |
Item | Ni | Cu | Al | Ti | Fe | Mn | S | C | Si |
Monel K500 | ≥63 | 27-33 | 2.3-3.15 | 0.35-0.85 | ≤2 | ≤1.5 | ≤0.01 | ≤0.25 | ≤0.5 |
Item | Density | Melting point | Tensile Strength | Yield Strength | Elongation | HB |
Monel 400 | 8.83 g/cm3 | 1300-1390℃ | 480 | 170 | 35% | ≥331 |
Item | Density | Melting point | Tensile Strength | Yield Strength | Elongation |
Monel K500 | 8.05 g/cm3 | 1288-1343℃ | 1100 | 790 | 20% |
Monel 400 | Bar / Rod | Forging | Pipe | Sheet / Strip | Welding Wire |
Standard | ASTM B164 | ASTM B564 | ASTM B165 | ASTM B127 | ErNiCu-7 |
Monel K500 | Bar/Rod | Forging | Pipe | Sheet/Strip | Welding Wire |
Standard | ASTM B864 | AMS4676 | ASTM B865 | ASTM B564 | ErNiCu-7 |
For more details, pls directly contact us.
Our Monel 400 plate sets the standard because we’re all about quality, customization, and customer success. We offer a wide range of thicknesses, sizes, and finishes, with fast delivery for both small and large orders. Our team dives into your project, optimizing the plate for your marine heat exchanger baffle plates to ensure maximum corrosion resistance and thermal performance. We keep pricing competitive, especially for bulk orders, without skimping on quality. Our sustainable production process uses recyclable materials, aligning with green industry trends. Plus, our hands-on support means you’re always covered—whether it’s technical guidance or a custom solution, we make it happen.
Compared to other materials, our Monel 400 plate is a clear winner. Monel K-500 is stronger but slightly less corrosion-resistant in seawater, making 400 the better pick for baffle plates. Stainless steel 316 is tough but struggles with chloride corrosion in saltwater, unlike Monel 400. Pure copper’s a conductivity champ but corrodes fast in marine environments. Our plate is the go-to for corrosion-resistant marine heat exchanger applications.
We craft our Monel 400 plate to meet strict standards like ISO 9001, ensuring quality you can trust every time. Whether you’re building baffle plates for ship engines or tube sheets for offshore platforms, this plate’s ready to perform. Got a unique spec in mind? Let us know, and we’ll make it happen.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQs:
What is Monel 400 plate made of?
It’s a nickel-copper alloy with about 67% nickel, 30% copper, plus small amounts of iron and manganese for corrosion resistance and strength.What are the main uses for Monel 400 plate in marine heat exchangers?
It’s used for baffle plates, tube sheets, and structural components in marine heat exchanger systems.How does Monel 400 plate perform in seawater?
It’s a champ, resisting corrosion, pitting, and stress cracking in high-flow or stagnant saltwater.Can Monel 400 plate handle high temperatures?
Yep, it’s stable up to 550°C, perfect for marine heat exchanger baffle plates in moderate-heat environments.Is Monel 400 plate cost-effective?
It’s pricier than stainless steel, but its durability and low maintenance in seawater make it a smart choice.How does Monel 400 plate compare to Monel K-500 plate?
Monel 400 has better corrosion resistance in seawater, while K-500 offers higher strength but slightly less corrosion resistance.Can Monel 400 plate be customized?
Totally! We can adjust thickness, size, or finish to meet your specific baffle plate needs.Is Monel 400 plate environmentally friendly?
It’s recyclable, supporting green practices, and its long lifespan reduces waste from replacements.