Monel 400 Wire for Industrial Scrubber System Linings
Our Monel 400 wire is a rock-solid choice for industrial scrubber system linings, built to handle the harshest corrosive environments without breaking a sweat. This nickel-copper alloy, with about 67% nickel, 30% copper, and a touch of iron and manganese, is our top pick for applications where corrosion resistance and reliability are critical. Whether it’s linings, mesh screens, or structural reinforcements for scrubber systems, this wire keeps your operations clean and efficient.
What makes Monel 400 wire stand out is its incredible ability to resist corrosion from acids like sulfuric and hydrochloric, as well as alkalis and wet gases. It’s perfect for scrubber systems, where equipment needs to withstand harsh chemical conditions to remove pollutants effectively. This wire fights off pitting and stress corrosion cracking, ensuring your linings stay intact, keeping your scrubbers running smoothly.
This wire’s versatility is a big win. It’s stable up to 550°C, which is great for scrubber systems exposed to moderate heat, like those in chemical plants or power generation facilities. Its moderate electrical conductivity (~3-4% IACS) is handy for systems with electrical integration, and its high ductility means it can handle mechanical stress without breaking. From petrochemical refineries to waste treatment plants, Monel 400 delivers.
We love how easy this wire is to work with. Its excellent formability makes it a breeze to weave, bend, or shape into whatever your scrubber system design needs—think fine mesh screens or robust reinforcements. Need a specific diameter, strength, or finish? We can tailor it to fit your specs, ensuring smooth fabrication and keeping your project on track.
Comparison Parameters Table
Parameter | Monel 400 Wire | Monel K-500 Wire | Stainless Steel 316 Wire | Hastelloy C-276 Wire |
---|---|---|---|---|
Corrosion Resistance | Excellent (acids, alkalis, seawater) | Very good, slightly less than 400 | Good, weaker in certain acids | Excellent, strong in acids/seawater |
Electrical Conductivity | Moderate (~3-4% IACS) | Moderate (~3-4% IACS) | Low (~2% IACS) | Low (~1.5% IACS) |
Thermal Stability | High (up to 550°C) | High (up to 650°C) | High (up to 870°C) | High (up to 1093°C) |
Mechanical Strength | Good, high ductility | Excellent, higher strength and hardness | Very high, less ductile | High, slightly less than K-500 |
Formability | Excellent, easy to shape and weave | Good, slightly harder to form | Moderate, harder to form | Moderate, requires special handling |
Cost | High, due to nickel content | Higher than 400, due to processing | Moderate, lower than Monel | High, comparable to K-500 |
Typical Applications | Scrubber system linings, mesh screens | Pump housing covers, valve seals | Chemical components, marine fittings | Chemical processing, subsea parts |
Durability | Very long lifespan, low maintenance | Long, slightly less in corrosive settings | Long, varies in acidic environments | Long, excellent in extreme conditions |
The industrial scrubber industry’s all about materials that are corrosion-resistant, efficient, and sustainable, and Monel 400 wire checks every box. It’s recyclable, which is awesome for eco-friendly projects, and its long lifespan means less waste from replacements. With stricter environmental regulations driving demand for advanced scrubber systems—think cleaner emissions in power plants and chemical facilities—Monel 400’s corrosion resistance is more critical than ever. Its low maintenance aligns with the trend toward cost-effective, green industrial solutions.
Parameter:
Item | Ni | Cu | Fe | Mn | C | Si | S |
Monel 400 | ≥63 | 28-34 | ≤2.5 | ≤2 | ≤0.3 | ≤0.5 | ≤0.025 |
Item | Ni | Cu | Al | Ti | Fe | Mn | S | C | Si |
Monel K500 | ≥63 | 27-33 | 2.3-3.15 | 0.35-0.85 | ≤2 | ≤1.5 | ≤0.01 | ≤0.25 | ≤0.5 |
Item | Density | Melting point | Tensile Strength | Yield Strength | Elongation | HB |
Monel 400 | 8.83 g/cm3 | 1300-1390℃ | 480 | 170 | 35% | ≥331 |
Item | Density | Melting point | Tensile Strength | Yield Strength | Elongation |
Monel K500 | 8.05 g/cm3 | 1288-1343℃ | 1100 | 790 | 20% |
Monel 400 | Bar / Rod | Forging | Pipe | Sheet / Strip | Welding Wire |
Standard | ASTM B164 | ASTM B564 | ASTM B165 | ASTM B127 | ErNiCu-7 |
Monel K500 | Bar/Rod | Forging | Pipe | Sheet/Strip | Welding Wire |
Standard | ASTM B864 | AMS4676 | ASTM B865 | ASTM B564 | ErNiCu-7 |
For more details, pls directly contact us.
Our Monel 400 wire sets the standard because we’re all about quality, customization, and customer success. We offer a wide range of diameters, strengths, and finishes, with fast delivery for both small and large orders. Our team dives into your project, optimizing the wire for your scrubber system linings to ensure maximum corrosion resistance and performance. We keep pricing competitive, especially for bulk orders, without skimping on quality. Our sustainable production process uses recyclable materials, aligning with green industry trends. Plus, our hands-on support means you’re always covered—whether it’s technical guidance or a custom solution, we make it happen.
Compared to other materials, our Monel 400 wire is a clear winner. Monel K-500 is stronger but slightly less corrosion-resistant in acidic environments, making 400 the better pick for scrubber linings. Stainless steel 316 is tough but struggles with certain acids and chlorides, unlike Monel 400. Hastelloy C-276 is great for extreme conditions but pricier and less ductile. Our wire is the go-to for corrosion-resistant industrial scrubber system linings.
We craft our Monel 400 wire to meet strict standards like ISO 9001, ensuring quality you can trust every time. Whether you’re building mesh screens for chemical scrubbers or reinforcements for power plant systems, this wire’s ready to perform. Got a unique spec in mind? Let us know, and we’ll make it happen.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQs:
What is Monel 400 wire made of?
It’s a nickel-copper alloy with about 67% nickel, 30% copper, plus small amounts of iron and manganese for corrosion resistance and strength.What are the main uses for Monel 400 wire in industrial scrubber systems?
It’s used for linings, mesh screens, and structural reinforcements in scrubber systems handling corrosive gases and liquids.How does Monel 400 wire perform in corrosive environments?
It’s a champ, resisting corrosion from acids, alkalis, and wet gases in harsh industrial scrubber conditions.Can Monel 400 wire handle high temperatures?
Yep, it’s stable up to 550°C, perfect for scrubber system linings in moderate-heat environments.Is Monel 400 wire cost-effective?
It’s pricier than stainless steel, but its durability and low maintenance in corrosive settings make it a smart choice.How does Monel 400 wire compare to Monel K-500 wire?
Monel 400 has better corrosion resistance in acidic environments, while K-500 offers higher strength but slightly less corrosion resistance.Can Monel 400 wire be customized?
Totally! We can adjust diameter, strength, or finish to meet your specific scrubber system lining needs.Is Monel 400 wire environmentally friendly?
It’s recyclable, supporting green practices, and its long lifespan reduces waste from replacements.