Hastelloy C276 Wire for High-Pressure Desulfurization Filters
Our Hastelloy C276 wire is a total beast for high-pressure desulfurization filters, built to tackle the nastiest corrosive environments in flue gas systems. This nickel-molybdenum-chromium alloy, with about 57% nickel, 16% molybdenum, 16% chromium, plus a touch of tungsten and iron, is our go-to for applications where corrosion resistance and strength are critical. Whether it’s filter mesh, screens, or supports in desulfurization systems for power plants or industrial facilities, this wire keeps your filters working like a charm.
What makes Hastelloy C276 wire stand out is its incredible ability to resist corrosion from sulfur compounds, acids, and chlorides, which are common in flue gas desulfurization processes. It’s perfect for high-pressure filters, fighting off pitting, crevice corrosion, and stress corrosion cracking to ensure long-lasting performance with minimal maintenance. This wire keeps your filters clear, helping you meet tough emission standards without breaking a sweat.
Comparison Parameters Table
Parameter | Hastelloy C276 Wire | Hastelloy C22 Wire | Stainless Steel 316 Wire | Monel 400 Wire |
---|---|---|---|---|
Corrosion Resistance | Excellent (sulfur compounds, acids) | Excellent, better in oxidizing acids | Good, weaker in chlorides | Excellent, less in sulfur environments |
Electrical Conductivity | Low (~1.5% IACS) | Low (~1.5% IACS) | Low (~2% IACS) | Moderate (~3-4% IACS) |
Thermal Stability | High (up to 1093°C) | High (up to 1038°C) | High (up to 870°C) | Moderate (up to 550°C) |
Mechanical Strength | High, good ductility | High, slightly less ductile | Very high, less ductile | Good, high ductility |
Formability | Moderate, requires special handling | Moderate, requires special handling | Moderate, harder to form | Excellent, easy to shape and weave |
Cost | High, due to alloy complexity | High, similar to C276 | Moderate, lower than Hastelloy | High, lower than C276 |
Typical Applications | Desulfurization filters, reactor mesh | Marine filtration, chemical linings | Marine fittings, chemical components | Marine connectors, desalination mesh |
Durability | Long lifespan, excellent in harsh settings | Long, slightly less in pitting scenarios | Long, varies in acidic environments | Very long, less in sulfur settings |
This wire’s versatility is a huge win. It’s stable up to 1093°C, which is more than enough for desulfurization systems operating in high-heat conditions, like those in coal-fired power plants or petrochemical refineries. Its low electrical conductivity (~1.5% IACS) is great for applications where electrical isolation matters, and its high strength ensures it holds up under intense pressure and stress. From industrial smokestacks to cleaner energy systems, Hastelloy C276 delivers.
We love how adaptable this wire is, even with its complex alloy makeup. You can weave, bend, or weld it into whatever your filter design needs—think fine mesh screens or sturdy supports. Need a specific diameter, weave pattern, or finish? We can tailor it to fit your specs, ensuring smooth fabrication and keeping your project on track.
The desulfurization industry’s all about materials that are tough, efficient, and sustainable, and Hastelloy C276 wire checks every box. It’s recyclable, which is awesome for eco-friendly projects, and its long lifespan means less waste from replacements. With global regulations pushing for cleaner air and lower sulfur emissions—think stricter environmental standards and green energy initiatives—demand for reliable materials like Hastelloy C276 is soaring. Its low maintenance aligns with the trend toward cost-effective, sustainable solutions.
Specification
item | HC-276 | C-22 | C-4 | B2 | B3 | N |
C | ≤0.01 | ≤0.015 | ≤0.015 | ≤0.02 | ≤0.01 | 0.04-0.08 |
Mn | ≤1 | ≤0.5 | ≤1 | ≤1 | ≤3 | ≤1 |
Fe | 4-7 | 2-6 | ≤3 | ≤2 | ≤1.5 | ≤5 |
P | ≤0.04 | ≤0.02 | ≤0.04 | ≤0.04 | -- | ≤0.015 |
S | ≤0.03 | ≤0.02 | ≤0.03 | ≤0.03 | -- | ≤0.02 |
Si | ≤0.08 | ≤0.08 | ≤0.08 | ≤0.1 | ≤0.1 | ≤1 |
Ni | rest | rest | rest | rest | ≤65 | rest |
Co | ≤2.5 | ≤2.5 | ≤2 | ≤1 | ≤3 | ≤0.2 |
Ti+Cu | -- | -- | ≤0.7 | -- | ≤0.4 | ≤0.35 |
Al+Ti | -- | -- | -- | -- | ≤0.5 | ≤0.5 |
Cr | 14.5-16.5 | 20-22.5 | 14-18 | ≤1 | ≤1.5 | 6-8 |
Mo | 15-17 | 12.5-14.5 | 14-17 | 26-30 | ≤28.5 | 15-18 |
B | -- | -- | -- | -- | -- | ≤0.01 |
W | 3-4.5 | 2.5-3.5 | -- | -- | ≤3 | ≤0.5 |
V | ≤0.35 | ≤0.35 | -- | 0.2-0.4 | -- | ≤0.5 |
Shape | Size (mm) |
Wire | 0.5-7.5 |
Rod/Bar | 8.0-200 |
Strip | (0.5-2.5)*(5-180) |
Tube/Pipe | Custom made |
Sheet/Plate | Custom made |
For more details, pls directly contact us.
Our Hastelloy C276 wire sets the standard because we’re all about quality, customization, and customer success. We offer a wide range of diameters, weave patterns, and finishes, with fast delivery for both small and large orders. Our team dives into your project, optimizing the wire for your desulfurization filters to ensure maximum corrosion resistance and durability. We keep pricing competitive, especially for bulk orders, without skimping on quality. Our sustainable production process uses recyclable materials, aligning with green industry trends. Plus, our hands-on support means you’re always covered—whether it’s technical guidance or a custom solution, we make it happen.
Compared to other materials, our Hastelloy C276 wire is a standout. Hastelloy C22 is great for oxidizing acids but slightly less effective in reducing acid and sulfur environments. Stainless steel 316 is tough but struggles with chlorides and sulfur compounds, unlike C276. Monel 400 is corrosion-resistant but lacks C276’s high-temperature stability and sulfur resistance. Our wire is the go-to for high-pressure desulfurization filters.
We craft our Hastelloy C276 wire to meet strict standards like ISO 9001, ensuring quality you can trust every time. Whether you’re building filter mesh for power plants or supports for industrial scrubbers, this wire’s ready to perform. Got a unique spec in mind? Let us know, and we’ll make it happen.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQs:
What is Hastelloy C276 wire made of?
It’s a nickel-molybdenum-chromium alloy with about 57% nickel, 16% molybdenum, 16% chromium, plus tungsten and iron for corrosion resistance.What are the main uses for Hastelloy C276 wire in desulfurization filters?
It’s used for filter mesh, screens, and supports in high-pressure flue gas desulfurization systems.How does Hastelloy C276 wire perform in corrosive environments?
It’s a champ, resisting corrosion from sulfur compounds, acids, and chlorides in desulfurization processes.Can Hastelloy C276 wire handle high temperatures?
Yep, it’s stable up to 1093°C, perfect for desulfurization filters in high-heat conditions.Is Hastelloy C276 wire cost-effective?
It’s pricier than stainless steel, but its durability in harsh environments makes it a smart long-term choice.How does Hastelloy C276 wire compare to Hastelloy C22 wire?
C276 is better against pitting and reducing acids, while C22 excels in oxidizing acid environments.Can Hastelloy C276 wire be customized?
Totally! We can adjust diameter, weave, or finish to meet your specific filter needs.Is Hastelloy C276 wire environmentally friendly?
It’s recyclable, supporting green practices, and its long lifespan reduces waste from replacements.