Incoloy 800 Wire for High-Temperature Furnace Corrosion Resistance

Our Incoloy 800 wire is the go-to choice for high-temperature furnace corrosion resistance. Made from a nickel-iron-chromium alloy, this wire is built to handle extreme heat up to 1100°C while resisting oxidation, carburization, and nitriding. It’s perfect for furnace heating elements, mesh, and support structures. Easy to weld, form, and shape, it offers great creep and stress rupture resistance, ensuring your furnace components stay tough in the harshest conditions. Our wire keeps your operations running strong for the long haul.

For more details, pls directly contact us.

The industrial furnace market is sizzling, with global demand for high-performance materials on the rise. Petrochemical plants, power generation, and heat treatment industries are pushing for components that can withstand extreme temperatures and corrosive atmospheres. Stricter regulations and the drive for energy efficiency are fueling upgrades in furnace systems, especially in emerging markets. Trends show a shift toward alloys that last longer and cut maintenance costs in high-heat environments. Our Incoloy 800 wire is leading the way, delivering unmatched durability in this growing market.

Parameter	Incoloy 800 Wire	Other Nickel Alloys	Stainless Steel
High-Temperature Strength	Excellent up to 1100°C	Good, but some weaken at high temps	Limited, degrades under extreme heat
Oxidation Resistance	Outstanding in oxidizing environments	Moderate, varies by alloy	Moderate, weaker in high-temperature oxidation
Creep/Stress Rupture Resistance	Strong for long-term high-heat use	Moderate, depends on alloy	Poor, prone to creep and rupture
Fabrication Ease	Easy to weld, form, and shape	Moderate, some alloys harder to work with	Easy, but heat resistance limits applications
Carburization Resistance	Strong in carburizing environments	Varies, some less effective	Poor, susceptible to carburization
Durability	Extremely durable, long service life	Moderate to high, depends on alloy	Moderate, shorter lifespan in harsh settings
Environmental Versatility	Handles oxidizing and carburizing conditions	Good, but less versatile	Limited, fails in high-temperature environments
Cost-Effectiveness	Higher upfront cost, long-term savings	Varies, some cheaper but less durable	Low cost, frequent replacements needed

Our Incoloy 800 wire is built for tough high-temperature jobs:

• Petrochemical: Ideal for heating elements and mesh in high-heat furnaces.

• Power Generation: Perfect for superheater supports and radiant tubes.

• Heat Treatment: Reliable for fixtures and baskets in carburizing furnaces.

• Chemical Processing: Tough enough for equipment in oxidizing and nitriding environments.

• Metallurgical Processing: Stands up to cyclic temperatures and harsh atmospheres.

This wire is your solution for systems where high-temperature corrosion resistance is critical.

Chemical Composition Requirement

Item	800	800H	800HT	825	925
C	≤0.1	0.05-0.1	0.06-0.1	≤0.05	≤0.03
Mn	≤1.5	≤1.5	≤1.5	≤1	≤1
Fe	rest	rest	rest	rest	rest
P	--	--	--	≤0.02	≤0.03
S	≤0.015	≤0.015	≤0.015	≤0.03	≤0.03
Si	≤1	≤1	≤1	≤0.5	≤0.5
Cu	≤0.75	≤0.75	≤0.75	1.5-3	1.5-3
Ni	30-35	30-35	30-35	38-46	42-46
Al	0.15-0.6	0.15-0.6	0.15-0.6	0.2-1	0.15-0.5
Ti	0.15-0.6	0.15-0.6	0.15-0.6	0.6-1.2	1.9-2.4
Cr	19-23	19-23	19-23	19.5-23.5	19.5-23.5
Mo	--	--	--	2.5-3.5	2.5-3.5

Shape	Size (mm)
Wire	0.5-7.5
Rod/Bar	8.0-200
Strip	(0.5-2.5)*(5-180)
Tube/Pipe	Custom made
Sheet/Plate	Custom made

Product Form	Standard
Rod, bar & Wire	ASTM B805
Plate, sheet & strip	ASTM B872
Seamless pipe and tube	ASTM B983
Forging	ASTM B637

For more details, pls directly contact us.

Our Incoloy 800 wire stands out because we’re all about quality and performance. We manufacture to strict ASTM standards, ensuring top-tier heat and corrosion resistance. Every wire undergoes rigorous in-house testing to handle the toughest furnace environments. Our large inventory and fast delivery keep your projects on schedule, and we offer custom sizes to fit your exact needs. Our expert team supports you from design to installation. While others might cut corners, we deliver wire that lasts, saving you downtime and replacement costs.

Conclusion

For high-temperature furnace corrosion resistance, our Incoloy 800 wire is the smart choice. It combines superior heat resistance, oxidation protection, and easy fabrication to meet the demands of modern furnace systems. With industry trends favoring durable, low-maintenance materials, our wire is built to exceed expectations. Trust us for quality, fast service, and a partner who understands your industry’s challenges.

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. 

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

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FAQs:

1. Why use Incoloy 800 wire for high-temperature furnaces?
   It’s built to resist corrosion and oxidation at high temps, making it perfect for furnace components.

2. What industries rely on Incoloy 800 wire?
   Petrochemical, power generation, heat treatment, and chemical processing industries depend on its durability.

3. Can Incoloy 800 wire handle extreme heat?
   Yep, it stays strong up to 1100°C, ideal for intense furnace conditions.

4. Is Incoloy 800 wire easy to work with?
   Totally, it’s easy to weld, form, and shape while keeping its strength.

5. What environments can Incoloy 800 wire withstand?
   It handles oxidizing, carburizing, and nitriding atmospheres like a pro.

6. How does Incoloy 800 wire perform against creep?
   It’s great at resisting creep and stress rupture in high-heat settings.

7. What’s the lifespan of Incoloy 800 wire in furnaces?
   With proper care, it can last decades, outlasting less durable materials.

8. Is Incoloy 800 wire cost-effective?
   Its long life and low maintenance make it a smart pick for high-heat applications.